4 Axis R-1330 CNC Hot Wire Foam Cutting Machine for 3D Molds 
        

 

Working materials and industry:
Polystyrene foam (EPS): commonly used for building insulation, packaging and model making.
Polyurethane foam (PU): used in furniture, car seats and insulation materials.
Polyethylene foam (PE): used in packaging and cushioning materials.
Polypropylene foam (PP): lightweight and chemical resistant, suitable for special packaging.
Other soft foam materials: such as EVA foam.

Working size : 1300mmx3000mmx1400mm or customized as per your detailed requirements

Cutting Line: Hot Wire (1-6 pieces)

Large Size Styrofoam hot wire foam cutting machine R-E1330 is with large table working size 1300mmx3000mm or more bigger can be customzied as customer request. Our machine Table is separate two parts so it is easier to package and load into container for delivery.
It is a 4 axis cnc foam cutting machine that 4 stepper motos with 4 different movement direction .
And hot wire two points movement up and down, front,back separately. It is for foam regular and irregular fitures molds cutting with good quality.
It consists of a structural steel welded frame with structural steel harp carriage and wire harp.
Motion and hot wire control systems are both solid states. The motion control system includes a high-quality Four Axis Motion Controller, Stepping drives.
It also includes DXF software for simple and easy file conversion. The hot wire control system is AC powered and will Single to max six pieces wires for your option.


The machine consists of:
1.  Heating wire (hot wire)
-The hot wire is the core component of our foam cutting machine, it is made of nickel chromium alloy with high heat resistance and conductivity.
-The hot wire can easily cut foam materials by electrifying heating.

2. Power system
-Provide current to heat the hot wire.
-Our machine equipped with big power controllers that can adjust voltage or current to adjust the temperature of the hot wire according to the material type and thickness to make sure cutting speed faster .

3. Framework structure
-The mechanical structure supporting the hot wire is made of welded steel frame 
-The framework design is complex three-dimensional structures so machine can cut any shape molds easily.

4. Control system
-Used to adjust the temperature, cutting speed, and cutting path of the hot wire.
-Advanced hot wire cutting machines may be equipped with CNC systems to achieve automated cutting.

5. Guiding device
-Used to fix and guide the hot wire to ensure cutting accuracy.
-We use mach3 professional hot wire cutting system to cut foam full automatically .

6.  Cooling system (optional)
-Our hot wire foam cutting machine is quipped with cooling systems to prevent overheating or extend their lifespan.

7.  Safety protection device
-Including overheat protection, emergency stop button, etc., to ensure safe operation.

8.Accessories 
-Templates, fixtures, etc., used to assist in cutting complex shapes or improve work efficiency.



Foam Cutter Hot Wire Cutting machine detail specifications:
 

TECHNICAL DATA
Model	R-E1330
X Axis Stroke	1300mm
Y Axis Stroke	3000mm
Max. Foam Width	1400mm
Working height	1400mm
Hot wire quantity	Single wire( max 6 pieces)
Cutting Wire Dia.	0.40mm
Control System	Mach3 4 axis system 5 axis system
Program Run	By USB
Cutting Speed	0~3m/min
Total Power	~800W
Gross Weight	450kg
Overall Dimension	2650m*1600mm*1850 mm
Packing size	3650*1550*660mm
Unit Price	please contact Rhino CNC sales team

Different table size can be customized like 2000mmx3000mm/2000mmx4000mm/3000mmx4000mm etc 


Machine Details as following:

1. High quality ball screw adopts for the Y axis movement to make the up and down run with high precision.


2. High Quality Liner Guider for X and Y axis  ,It is used to make the X and Y axis movement stable and reliable


3.Step Motors for X axis  and Y axis Driving,There are two separate step motor for Y1 and Y2 axis driving. It can make the cutting wire not only horizontal level but also oblique.It also can be used to adjust the cutting wire water level easy.
 

4.Cutting Wire hang and Tension
Strong spring which pulling force is 900N adopts to tension the wire to get faster cutting speed and smoother cutting surface.
In order to fix the spring well, there are many holes on the steel plate for spring hang. For the cutting wire fix, the cooper bar is made by teeth to hold the wire. There is meter on side of the teeth harp, to easy to hang the wire on same distance of two sides.
 

5.Control buttons


6. Rotary as optional part 
Diameter 500mm-1000mm
 


Firstly make design in software for this 3D foam mold, then input it into Mach3 system and put foam block on rotary and fix it well. Then the hot wire will adjust left right side and front back side level to get a perfect foam 3D mold easily !


7.What our machine can cut?


If you want to learn more information about this 3D hot wire cutting machine please feel free to contact us at anytime !


FAQ:

1 Question: What is the maximum cutting size of this foam hot wire cutter?
Answer ：The maximum cutting size of our equipment is 3m (length) × 2m (width) × 1.4m (height), which can meet most foam cutting needs. If you have greater cutting needs, we can also provide customized services.

2 Question: What is the cutting accuracy that can be achieved?
Answer : Our equipment adopts a high-precision CNC system, with a cutting accuracy of ± 0.5 millimeters, ensuring smooth cutting edges and precise dimensions.

3 Question: What types of foam materials does the device support?
Answer: Our equipment supports a variety of foam materials, including EPS, EPP, XPS, etc., and is suitable for packaging, construction, model making and other industries.

4 Question: Does the device support 3D cutting?
Answer : Yes, our equipment supports 3D cutting function, which can cut complex shapes based on the 3D model files provided by customers, making it very suitable for making sculptures, molds, etc.

5 Question: Does it support automated operations?
Answer : Our equipment is equipped with a fully automatic CNC system that supports one click start and batch production. The operation is simple and efficient, reducing manual intervention.

6 Question: Does it support importing CAD files?
Answer example: Yes, our device is compatible with multiple CAD file formats (such as DXF, STL, etc.), and you can directly import design files for cutting.



Do you want to know more about Rhino CNC?

More questions you may have welcome to contact us at anytime by mail/phone/wechat etc