By Andy Zheng | 19 June 2024 | 0 Comments
How to Make a 5-Axis CNC Router ? ( Main steps produced in China)
How to Make a 5-Axis CNC Router ? ( Main process produced in China)
This article introduces a guide about how to make a 5-axis cnc router, including steps such as design, manufacturing, assembly, and debugging, as well as the required human and material resources requirements and precautions. By following the guidelines and precautions, mechanical manufacturing enthusiasts and makers can successfully create their own 5 aixs machine tools,improve their technical level and innovation ability.
5-axis cnc router is the high-end CNC equipment mainly used for processing complex surfaces, irregular surfaces, and offer situations that cannot be solved by three axes and offer high precision solution.
5 Axis CNC Router is popular used in industry production and it is produced from many countries like China, America, Germany etc. Below we will introduce the main process about how to make a good 5-axis cnc router in China by our professional cnc technologist team.
The assembly process of the five axis cnc router machine reflects the strength of the manufacturer, the stability and accuracy is closely related to the assembly of workpieces by workers.
So how is the five axis engraving machine assembled? Let me take you through it.
1, After detailed communication between sales and technical personnel, as well as user technical personnel, regarding material processing requirements, determine product models, then sign contracts, and determine delivery dates
2. Sales place production orders in the MES system and go through the approval process. Not all enterprises have the MES system, which reflects the company's strength
3.After the order approval process is completed, there is an approval process in each production department (including technology, procurement, process, etc.). After completion, parts are ordered and the order production date is determined
4. Design Step
(1) Requirement analysis: Clarify the requirements for the purpose, processing range, and precision of 5 axis cnc router, in order to provide a basis for subsequent design.
(2) Structural design: Based on the results of the requirements analysis, we can start designing the structure of the machine tool. When designing, factors such as stability, rigidity, accuracy, and ease of use of the machine tool should be considered. After the design is completed, CAD and other drawing software can be used for modeling and simulation analysis to ensure the rationality and feasibility of the design.
(3) Material selection: Choosing the appropriate material is the key to making homemade mini machine tools and large industry 5 axis cnc machine tools. The material should have good mechanical properties, processing performance, and wear resistance. Common materials include aluminum alloy, stainless steel, cast iron, etc. When selecting materials, factors such as cost, weight, and processability should also be considered.
(4) Component design: Based on the overall structure of the machine tool, we can start designing various components. The design of components should meet the functional requirements of the machine tool, and consider factors such as processing difficulty and assembly accuracy. After the design is completed, CAM software can be used for CNC programming and simulation processing to improve machining efficiency and accuracy.
5. Manufacturing Steps
(1) Prepare tools and materials: During the manufacturing phase, we need to prepare various processing tools and materials. Common machining tools include lathes, milling machines, drilling machines, grinders, etc; Common materials include aluminum alloy plates, stainless steel rods, cast iron blocks, etc. In addition, we also need to prepare various auxiliary materials such as fasteners, bearings, guide rails, etc.
(2) Processing components: Based on the design drawings and CAM programming, we can start processing various components. During the processing, attention should be paid to ensuring the dimensional accuracy and surface quality of the components. For key components, precision machining and heat treatment can be used to improve their mechanical performance and service life.
(3) Assembly and debugging: After the completion of component processing, we need to carry out assembly and debugging. During assembly, the design drawings and assembly requirements should be followed to ensure the precision of fit and assembly sequence between various components. During debugging, it is necessary to check whether the various functions and performance indicators of the machine tool meet the requirements, and make necessary adjustments and corrections.
(4)The components are assembled in the workshop, and the very important point is the machine tool structure. Castings parts are all carried out in the our own machining workshop, so quality is controlled from the source.
6. After assembly, proceed with debugging, starting with rough tuning and then fine tuning. Finally, running-in.
7.Human and material resources demand
(1) Human resource requirements: Self made 5 axis cnc router and tools require a certain level of technical expertise and experience. In the design and manufacturing process, professional technical personnel are needed for guidance and operation. In addition, there is a need for auxiliary personnel responsible for procurement, management, and coordination. The specific manpower requirements can be determined based on the scale and complexity of the project.
(2) Material demand: Self made mini 5 axis cnc router machine tools require a certain amount of material investment. Including procurement costs for various processing tools, materials, fasteners, bearings, and other components; And various expenses incurred during the manufacturing, assembly, debugging, and testing of machine tools. In addition, it is necessary to consider the subsequent costs of equipment maintenance, upkeep, and updates. The specific material requirements can be estimated and arranged based on the actual situation of the project.
8. Notes on homemade 5 axis cnc router:
(1). Safety first: In the process of making mini machine tools, safety should always be the top priority. During the processing and assembly process, safety operating procedures and protective measures should be strictly followed to ensure the safety of personnel and equipment.
(2). Precision control: The precision of 5 axis cnc router is an important indicator for evaluating their performance. In the design and manufacturing process, the dimensional accuracy and assembly accuracy of each component should be strictly controlled to ensure the overall accuracy and stability of the machine tool.
(3). Reliability design: Homemade mini 5 axis machine tools and industry large 5 axis cnc router both should have good reliability and durability. In the design and manufacturing process, various possible faults and failure modes should be fully considered, and corresponding measures should be taken for prevention and repair.
(4). Debugging and testing: After the completion of 5 axis machine manufacturing, sufficient debugging and testing should be carried out. This includes various aspects such as no-load test, load test, accuracy testing, etc., to ensure that the various functions and performance indicators of the machine tool meet the requirements.
Here we also have our 5 axis cnc router machine completely installation show in software simulation:
9. Conclusion
No matter the Homemade 5 axis cnc router or Industry large size 5 axis cnc router production are a challenging and practical project. Through the detailed guide and introduction of precautions in this article, I believe that mechanical manufacturing enthusiasts and makers can gradually master the methods and skills, and successfully create their own 5 axis cnc router.
We should also recognize the importance and significance of self-made 5 axis cnc router, which can not only improve our technical level and innovation ability, but also contribute to the development of mechanical manufacturing and process manufacturing in China !
This article introduces a guide about how to make a 5-axis cnc router, including steps such as design, manufacturing, assembly, and debugging, as well as the required human and material resources requirements and precautions. By following the guidelines and precautions, mechanical manufacturing enthusiasts and makers can successfully create their own 5 aixs machine tools,improve their technical level and innovation ability.
5-axis cnc router is the high-end CNC equipment mainly used for processing complex surfaces, irregular surfaces, and offer situations that cannot be solved by three axes and offer high precision solution.
5 Axis CNC Router is popular used in industry production and it is produced from many countries like China, America, Germany etc. Below we will introduce the main process about how to make a good 5-axis cnc router in China by our professional cnc technologist team.
The assembly process of the five axis cnc router machine reflects the strength of the manufacturer, the stability and accuracy is closely related to the assembly of workpieces by workers.
So how is the five axis engraving machine assembled? Let me take you through it.
1, After detailed communication between sales and technical personnel, as well as user technical personnel, regarding material processing requirements, determine product models, then sign contracts, and determine delivery dates
2. Sales place production orders in the MES system and go through the approval process. Not all enterprises have the MES system, which reflects the company's strength
3.After the order approval process is completed, there is an approval process in each production department (including technology, procurement, process, etc.). After completion, parts are ordered and the order production date is determined
4. Design Step
(1) Requirement analysis: Clarify the requirements for the purpose, processing range, and precision of 5 axis cnc router, in order to provide a basis for subsequent design.
(2) Structural design: Based on the results of the requirements analysis, we can start designing the structure of the machine tool. When designing, factors such as stability, rigidity, accuracy, and ease of use of the machine tool should be considered. After the design is completed, CAD and other drawing software can be used for modeling and simulation analysis to ensure the rationality and feasibility of the design.
(3) Material selection: Choosing the appropriate material is the key to making homemade mini machine tools and large industry 5 axis cnc machine tools. The material should have good mechanical properties, processing performance, and wear resistance. Common materials include aluminum alloy, stainless steel, cast iron, etc. When selecting materials, factors such as cost, weight, and processability should also be considered.
(4) Component design: Based on the overall structure of the machine tool, we can start designing various components. The design of components should meet the functional requirements of the machine tool, and consider factors such as processing difficulty and assembly accuracy. After the design is completed, CAM software can be used for CNC programming and simulation processing to improve machining efficiency and accuracy.
5. Manufacturing Steps
(1) Prepare tools and materials: During the manufacturing phase, we need to prepare various processing tools and materials. Common machining tools include lathes, milling machines, drilling machines, grinders, etc; Common materials include aluminum alloy plates, stainless steel rods, cast iron blocks, etc. In addition, we also need to prepare various auxiliary materials such as fasteners, bearings, guide rails, etc.
(2) Processing components: Based on the design drawings and CAM programming, we can start processing various components. During the processing, attention should be paid to ensuring the dimensional accuracy and surface quality of the components. For key components, precision machining and heat treatment can be used to improve their mechanical performance and service life.
(3) Assembly and debugging: After the completion of component processing, we need to carry out assembly and debugging. During assembly, the design drawings and assembly requirements should be followed to ensure the precision of fit and assembly sequence between various components. During debugging, it is necessary to check whether the various functions and performance indicators of the machine tool meet the requirements, and make necessary adjustments and corrections.
(4)The components are assembled in the workshop, and the very important point is the machine tool structure. Castings parts are all carried out in the our own machining workshop, so quality is controlled from the source.
6. After assembly, proceed with debugging, starting with rough tuning and then fine tuning. Finally, running-in.
7.Human and material resources demand
(1) Human resource requirements: Self made 5 axis cnc router and tools require a certain level of technical expertise and experience. In the design and manufacturing process, professional technical personnel are needed for guidance and operation. In addition, there is a need for auxiliary personnel responsible for procurement, management, and coordination. The specific manpower requirements can be determined based on the scale and complexity of the project.
(2) Material demand: Self made mini 5 axis cnc router machine tools require a certain amount of material investment. Including procurement costs for various processing tools, materials, fasteners, bearings, and other components; And various expenses incurred during the manufacturing, assembly, debugging, and testing of machine tools. In addition, it is necessary to consider the subsequent costs of equipment maintenance, upkeep, and updates. The specific material requirements can be estimated and arranged based on the actual situation of the project.
8. Notes on homemade 5 axis cnc router:
(1). Safety first: In the process of making mini machine tools, safety should always be the top priority. During the processing and assembly process, safety operating procedures and protective measures should be strictly followed to ensure the safety of personnel and equipment.
(2). Precision control: The precision of 5 axis cnc router is an important indicator for evaluating their performance. In the design and manufacturing process, the dimensional accuracy and assembly accuracy of each component should be strictly controlled to ensure the overall accuracy and stability of the machine tool.
(3). Reliability design: Homemade mini 5 axis machine tools and industry large 5 axis cnc router both should have good reliability and durability. In the design and manufacturing process, various possible faults and failure modes should be fully considered, and corresponding measures should be taken for prevention and repair.
(4). Debugging and testing: After the completion of 5 axis machine manufacturing, sufficient debugging and testing should be carried out. This includes various aspects such as no-load test, load test, accuracy testing, etc., to ensure that the various functions and performance indicators of the machine tool meet the requirements.
Here we also have our 5 axis cnc router machine completely installation show in software simulation:
9. Conclusion
No matter the Homemade 5 axis cnc router or Industry large size 5 axis cnc router production are a challenging and practical project. Through the detailed guide and introduction of precautions in this article, I believe that mechanical manufacturing enthusiasts and makers can gradually master the methods and skills, and successfully create their own 5 axis cnc router.
We should also recognize the importance and significance of self-made 5 axis cnc router, which can not only improve our technical level and innovation ability, but also contribute to the development of mechanical manufacturing and process manufacturing in China !
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